REFERENCES OF TOOLS FOR CONDUCTORS COMPACTION PROCESS
01. ROLLERS FOR SECTOR SHAPED CONDUCTORS
External dimensions of the rollers are made according to Customers’ requirements
For high quality compacting sector shaped conductor is required series of vertical and horizontal rollers.
02. ROLLERS FOR ROUND FORM COMPACTED CONDUCTORS
One of the last delivery
03. DIES FOR STRANDING AND COMPACTING PROCESS
The dies are additional tools that are not always necessary … but design is also very correct.
04. ROLLER HOLDERS (CASSETTES) FOR COMPACTION PROCESS
The holders for rollers are originally designed for easy handling and precise setup.
Roller bearings are installed in a carrier of roller that the rollers body be more stronger
The cassettes are designed for quick and easy operation.
The Centering and parallelism of the rollers is always correct.
Connecting multiple cassettes in a block for compaction is very simple.
05. CABLE FACTORIES
5.1. FABRIKA KABLOVA ZAJEČAR, Zaječar, Serbia, from 1984 year up to now
5.2. FABRIKA KABLOWA OZAROW, Ožarow, Warsawa, Poland from 1998 year up to closing this factory. 5.3. ZDENKA FABRIKA ZA KABLI, Negotino, Macedonia, from 2008 year up to now.
This stranding line is old about 100 years, but with new design rollers and new cassettes produces exelent compacted conductors.
The all part of line are old. Upgrading is anly Pourtier’s design the holders of rollers (CASSETTES)
The capstan with one wheel has enough pulling power for compacting with rollers.
Good design of rollers and also well designed cassettes for rollers are sufficient conditions for QUALITY compacted conductor.
Sector shaped form is good and assembled core is with excellent roundness. This product is from ZDENKA KABLI, Macedonia.
The first pair of horizontal roller pairs significantly increases the quality of compaction, but for high degree of compactness it is necessary complete set of vertical and horizontal rollers.
Several exsamples of sector shaped conductors
The same conductor cross-section but it is a different number and diameter of the wires.
5.4. RIYADH CABLE GROUP of COMPANIES, Riyadh, Saudi Arabia, from 2014 year up to now.
The first step. Schedule cassette 2 + 3 + 3 + 3 had to be replaced layout 2 + 2 + 3 +4.
The problem of uneven tension of wires is solved with specially molded dies for the sector and round compacted conductors.
We have an original design and produce a set of dies for assembly stranding sector shaped conductors for Milliken cables.
These assembly dies are manufactured in MIROSCABLE ENGINEERING Company and delivered to RCGC.
Comparison between old and new design.
This is 1200 mm assembled with hands in the production plant
The best operator for stranding in RCGC.
The sector shaped conductor is really excellent.
ROUND COMPACTED CONDUCTOR 500 mm2 in Riyadh Cable Companies (RCGC)
The filling and roundness is exellent
All the rollers, designed and manufactured in our company, not limited production speed of the stranding lines.
5.5. TENAGA CABLE INDUSTRIES, Kuala Lumpur, Malaysia from beginning of 2015 year.
Practical work with rollers is very simple
The set up of rollers is also simple
An simple method for obtaining an excellent quality product
The line can operate at full capacity, without speed limits.
Only this amount of material was needed for the first start on the machine and obtained excellent product.
With knife is not possible to split the wires after capstan
The roundness is very well.
All parameters are excellent and in line with the projected sizes.
